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Defect Tracking and Documentation in a Single Software Solution

  • Record defects where they occur—using a smartphone, tablet, or PC
  • Including a photo, severity level, category, and affected component, rather than as free text
  • Automatically assign tasks and track them until they are resolved

From reporting to resolving the root cause: Fully digital defect documentation with Testify

The value of defect documentation is determined in the first few seconds: Is the defect recorded right where it is noticed, or reconstructed from memory later that evening? Testify digitally maps the entire process, from recording the defect at the scene to automatic assignment and analysis of the root cause.

Identify defects where they occur

A defect that isn’t recorded until you’re back at your desk loses exactly the details that matter later on. In Testify, the deviation is created directly within the relevant inspection step—on a smartphone, tablet, or PC—even without an active internet connection. Photos and videos show the condition rather than describing it, and thanks to speech-to-text, you can record findings even while wearing gloves or with dirty hands. Severity level, defect category, and affected component are selected from predefined lists rather than typed in manually—only then can the documentation be analyzed later.

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digitales shopfloor management

Even without a checklist: Create a defect immediately

Not every defect is noticed during a scheduled inspection. Often, someone spots a damaged pallet, a leaking pipe, or a missing safety guard just in passing. In Testify, a defect can be recorded independently of any checklist, using the same structured fields and the same tracking system. This ensures that even spontaneous findings end up in the system rather than on a scrap of paper. Thanks to geolocation and inspection object assignment, it’s still clear exactly where and on which object the defect occurred.

More about the checklist app

Automatically Manage Responsibilities, Deadlines, and Actions

Testify automatically assigns each defect to the appropriate person or group and notifies them via email and push notifications, eliminating the need for anyone to actively follow up. Tasks with deadlines and assigned responsibilities can be generated directly from the defect, and verification processes ensure that the resolution is actually verified. The defect timeline documents every step from recording to resolution, including timestamps and the person responsible. This provides verifiable proof that a detected defect was not only recorded but actually resolved.

More on workflows and measures
Mängelmanagement Qualitätskontrolle Abweichung Maßnahmen Testify

Generate a defect report and identify areas with the most defects

For each incident, Testify generates an audit-compliant defect report in PDF format that can be presented immediately during audits, complaints, and warranty claims. Because categories, severity levels, and components are recorded in a structured manner, the reports provide more than just a list: they show which systems, components, or suppliers have a high incidence of defects, how the defect rate is trending, and how many corrective actions are overdue. Pareto analyses highlight the few causes that account for the majority of cases. For more in-depth analyses, the data can be transferred to Power BI or the ERP system.

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Defect Tracking Software: Digital, Mobile, and No Programming Required

Benefit from an intuitive solution that allows your employees to get started straight away without a long training period.

issue detection for checking

Defects can be recorded directly when performing checks within checklists.

issue detection even without a checklist

Defects can be recorded stand-alone, independently of checklists.

Issue categories

Individual defect categories can be created, which must be specified when recording a defect.

Issue timeline

Like the checklist timeline, the timeline indicates which changes have been made to the defect over time.

Photo and video documentation

Document defects with the integrated photo and video documentation in your checklist.

Export deficiency report

Reports can be conveniently exported as PDFs for each defect and contain all the important information about the defect.

What Can Be Achieved with Digital Defect Tracking

The following figures illustrate the benefits that structured digital defect documentation can bring to industry and manufacturing. The extent to which these benefits apply to your business depends on the number of machines, the volume of defects, and your current situation—and that’s exactly what we’ll clarify during our free potential assessment.
100%
defects documented with photos, timestamps, and the person responsible, rather than as free-form text
0 overdue
Actions go unnoticed—deadlines and escalations are handled automatically rather than through reminder lists
analyzable
Instead of being archived: Categories and severity levels reveal key areas of error for the first time

Your free potential discussion

Sebastian Spindler, Managing Director of Testify
Before you start thinking about software, you should know where the greatest leverage lies.

In a 45-minute remote conversation, our industry experts identify the greatest efficiency potential in your testing processes and show you what can be realized with Testify.
Identification of your greatest efficiency levers
Industry-specific solutions
Honest assessment of costs & benefits

There has always been a gap between our vision of quality excellence and turning that vision into reality. Testify has bridged that gap and helped us turn production employees into quality employees.

- Thomas Blechinger
President & CEO, Plasser American
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Testify MCP Server

Your checklist data, right in your AI assistant

The Testify MCP Server connects Claude, ChatGPT, and Copilot to your test data—securely and in real time.
Melde den Mangel an Linie 3 und öffne eine PrüfaufgabeReport the issue on Line 3 and open an inspection task
Testify MCP Mangel dokumentiertIssue documented
Erledigt - Mangel erfasst, Prüfaufgabe an Team Linie 3 zugewiesen.Done - issue recorded, inspection task assigned to the Line 3 team.
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